On
July 22, GCL TECH held a completion ceremony for the first production line of
the 100,000-ton GCL FBR granular silicon project at the granular silicon
discharging site of its subsidiary Leshan GCL New Energy Technology Co., Ltd.
("Leshan GCL").
The
fact that this project has begun operation means that the modularization
replication capacity of GCL TECH's GCL FBR granular silicon capacity has now
reached 100,000 tons, laying a solid foundation for the company to continue
moving towards replicating higher-level modularization in the future.
Previously,
the company had also put a 60,000-ton granular silicon project into production
in Xuzhou, Jiangsu.
Its
Leshan base, where the 100,000-ton granular silicon project is located, is the
first granular silicon base built by GCL TECH in western China, and is also one
of GCL's green, ecological and smart factories.
Located
in Leshan in Sichuan province, which has abundant hydropower resources, the
project enjoys unique advantages in terms of green energy.
At the
site of the Leshan GCL project, the silane reaction towers shone in the sun
with metallic luster. The fluidized beds operated continuously, while granular
silicon products such as millet grains were continuously discharged.
In the
spacious central data center, the staff all pay close attention to the big
screen, monitoring, analyzing and scheduling each process and monitoring
real-time data in an alert and orderly manner.
According
to GCL TECH, at present, the Leshan GCL granular silicon project is operating
stably, and various parameters such as product quality, production efficiency,
process technology, and cost control have reached or even exceeded targets.
Once
the project reaches its planned capacity, it will effectively alleviate the
vigorous market demand for GCL FBR granular silicon, further demonstrate the
technological advantages of GCL FBR granular silicon, and consolidate its
leading position in the market for photovoltaic raw materials.
At the
same time, GCL TECH will focus more on granular silicon, a low-carbon high-tech
silicon-based material, in order to form a photovoltaic low-carbon and
zero-carbon industrial chain, assist the new energy industry with further
decarbonization, and promote the innovation, upgrading, and technological
revolution of the global clean energy industry in the context of “peak carbon
emissions” and “carbon neutrality”.
On the
evening of July 21, GCL TECH announced that its subsidiary Leshan GCL had
successfully produced high-quality granular silicon products that meet the
needs of monocrystalline materials.
According
to the announcement, the Leshan GCL granular silicon project has a designed
capacity of 100,000 tons. It is the first newly built 100,000-ton-class
granular silicon project in the world to fully adopt the design concept of
“systematization, standardization, digitization, integration, intelligence, and
modularization” with full proprietary intellectual property rights. The
successful completion and operation of this project mean that the granular
silicon capacity has officially begun large-scale expansion, which will in turn
bring the "carbon neutrality" goals of the global energy industry
closer to being realized.
The
industry has been paying close attention to this project.
According
to a senior industry analyst, an industry insider told reporters that GCL
TECH's FBR granular silicon, as a next-generation, silicon-based new material
with multiple core advantages such as low cost, high efficiency and a low
carbon footprint, will reshape the innovation and technology patterns of the
photovoltaic industry and have a profound and far-reaching impact on the future
development of the photovoltaic industry and the clean energy revolution.
The
successful operation of the Leshan GCL granular silicon project has had a
significant impact on the raw material industry structure of the photovoltaic
industry.
"In
the near future, as hundreds of thousands of tons of newly added granular
silicon capacity are successively put into production at GCL TECH's bases in
Baotou, Hohhot, and other locations, the huge gap between supply and demand for
the 'scrambled for' silicon will be greatly reduced. We will witness
exponential growth in the production of granular silicon thanks to its multiple
core advantages such as low cost and high efficiency, as well as the spillover
effect from its low carbon footprint,"he
said.
With a
Chinese patent under its belt, GCL FBR granular silicon technology is a
"black technology" that has been developed by GCL TECH for more than
a decade. Compared to the rod-shaped silicon that is made via the company's
traditional processes, GCL FBR granular silicon has unique advantages in terms
of cost, carbon emissions, and product quality.
In
October 2021, after obtaining the first-ever granular silicon carbon footprint
certification from an authoritative organization in China, GCL TECH was then
awarded the world's first-ever granular silicon carbon footprint certification
issued by the ADEME (French Environment and Energy Management Agency). This
certifies that the carbon footprint of 1 kilogram of granular silicon produced
is the equivalent of just 37,000 kilograms of carbon dioxide, far lower than
the previous world record held by the German company Wacker, which was the
equivalent of 57,559 kilograms of carbon dioxide emitted.
Compared with the
rod-shaped silicon that is made using traditional processes, every 10,000 tons
of granular silicon produced can reportedly reduce carbon dioxide emissions by
389,000 tons.
According to the
research findings of ETH Zurich in Switzerland, one hectare of tree canopy area
can absorb 205 tons of carbon dioxide each year. In other words, every 10,000
tons of granular silicon produced is equivalent to planting 1.9 million more
trees per year.